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Instructions to Use AAG Compressed Air Filters

       
  

 INSTRUCTIONS TO USE AAG COMPRESSED AIR FILTERS

● Thank you for selecting AAG filters.
● The filters should not be used in flows in excess of their technical specifications.
● The filters should not be used in pressures in excess of their maximum pressure. (Pmax = 16 bar)
● If the compressed air used in inhaled by people it should be strictly filtered through active carbon filter.
● The filters should be installed on plumbing by taking note of the "air flow direction" marked on them.
● The filters should be installed at a location which is as cool as possible and away from the compressor and near the location of use.
● The measured temperature of oil capture rates of the filters in the catalog is 21°C. As temperature increases, the amount of oil increase. Maximum operating temperature is 55°C. The maximum operating temperature of active carbon filter is  25°C.
● Wet or damaged filter internal components should not be used.
● The components cannot be cleaned by applying reverse air, washing or by other methods. This is due to the fact that it is not possible to clean a filter element which has absorbed oil.
● Dirty or clogged internal components should definitely be replaced.
● The lifetime of practical internal components is 3-6 months on the average depending on the cleanliness of the ambient air the compressor sucks and daily operating hours.
● Filters are installed on the plumbing based on thier sensitivity. Respectively they are "General Purpose", "Medium Sensitivity" and "Active Carbon".
● If the filter does not have automatic condensate discharge, the condensate collected (Water+Oil mixture) should be discharged at specific intervals depending on ambient conditions by opening the bottom valve.
●The water, oil and dirt accumulated on the bottom filter tray can be discharged in two ways:
   1) Discharge Valve (Manual
   2) Electronic timer discharge (Automatic)

DETERMINING THE TIME FOR REPLACING THE INTERNAL COMPONENT AND REPLACEMENT PROCEDURE


To see whether filter internal component is clogged, the pressure differential between the input and output pressures of the filters is observed.
● The internal component should be replaced when the pressure differential reaches 0,7 bar. You may read the pressure differential directly with the "Differential Monometer" we supply as a standard accessory with filters, and see whether the component need to be replaced. (When the indicator is on the red the filter internal component is dirty. If this warning is not noted and the filter internal component is replaced the internal component paper cannot stand the pressure difference and ruptures after a (variable) time; when this happens the indicator is again on green. The internal component seems to be clean. This causes mistakes. Even though the indicator shows green the internal component should be visually checked (every 3-6 months)
●When the filter internal component is required to be replaced, the compressed air at the input and outputs of the filter should be blocked and the compressed air in the filter should be discharged and the filter bottom casing should be removed. Otherwise the casing pops out of place and causes work accidents.
● You can easily replace internal component without taking down the filter from the installation.
● In filters with aluminum bodies the bottom tray which is screwed to the upper tray is taken out. The internal component is taken out by turning it counter clockwise and replaced with a new component.
● In filters with steel bodies the bottom tray is bolted to the upper tray. Only the bottom tray is taken down and the component or components inside are replaced.

NOTE : To place orders for a new filter or cartridge it is sufficient that you read and tell us the filter or internal component type from the label on the upper tray of the filter
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